Custom
Materials
It is often difficult to find the right material for the job. Advanced Molding
offers years of experience and creativity in finding and recommending the material
that best matches the desired performance level, and tailoring the material
for the right combination of properties, including:
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RTM
uses a closed mold system where reinforcement fibers (continuous strand mat
or a combination of mat and multi-directional roving) are loaded into a mold
set. After clamping the mold halves, a liquid polymer resin is injected under
pressure into the mold cavity.
RTM
is an effective fabrication technique for the production of fiber-reinforced,
high performance structural composites. It is suited for the economic production
of complex parts at high fiber loadings with low void volume. Advanced Molding
has a broad range of resin systems and reinforcements to help you achieve your
product performance goals.
Advantages
of Resin Transfer Molding
Resin Transfer Molding is a unique, automatable processing method for the manufacture
of highly reinforced, low void, structural composite parts.
These
parts can be molded consistently to close tolerances with good surface finish
on all surfaces, in most cases, without the need for a gel coat. RTM can be
used to produce complex structures with fiber preforms. A high degree of part
consolidation, reduces the number of smaller parts and associated assembly costs.
The
relatively low molding pressures used in RTM help reduce mold and equipment
costs. Additional monetary savings can be realized through shorter cycle times,
lower capital investments, lower raw material costs, and the use of fiber preforms
(vs. hand lay-up).
Safety
This closed mold system lowers styrene emissions to the environment and reduces
employee exposure. The process can be automated with computerization and robots.
Higher production rates (4-5 times faster)
Closer dimensional tolerances and part detail
Two-sided finishes, dissimilar or alike
Elimination of "roll out"
Lower cost materials
Minimal material waste
Core materials, inserts, bosses and ribs possible
Greatly reduced emissions with RTM
Agricultural Equipment Products
Battery Boxes
Building Panels
Rollers
Sheaves
Pump Bodies and Bases
Propellers
Corrosion Control Components
Hatch Covers
Cable Tray Fittings and Supports
Wastewater Treatment Equipment
Pipe Fittings and Supports
Cooling Tower Equipment
Tank Covers and Flanges
Fans and Fan Housings